ABOT Automated
Box Opening

Revolutionizing
Warehouse Automation

Optimize Your Warehouse Operations with ABOT Automated Box Opening Technology
In the fast-paced world of Retail, Wholesale, Omnichannel and eCommerce fulfillment, the need for efficient and safe box opening has never been more critical. The ABOT Automated Box Opening system, equipped with a six-axis robot, advanced 3D LiDAR vision, and intelligent warehouse control software, is the ultimate solution for optimizing your warehouse operations

Why Automated Box
Opening is Essential?

  • Exponential Volume Demand for Box Opening:
    Fulfillment centers now require nearly 100% of master packs to be opened, up from the traditional 2-4% 10 years ago.
  • Critical Workflow Management:
    Receiving has become a crucial inventory management process, with decisions for allocation occurring at the receiving stage.
  • Immediate Integration:
    Contents must be allocated immediately into automated fulfillment systems, reducing the need for double handling.

What are the Industry Drivers
for Automated Box Opening?

  • Automate Replenishment:
    Streamline the replenishment process from receiving to shipping, improving workflow efficiency.
  • Decanting Process:
    Include decanting in receiving processes to avoid unnecessary handling, enhancing overall productivity.
  • Increased Facility Throughput:
    Opening boxes is now a parallel function and reduces duration for the entire facility.
  • Reduced Space Requirements 50-80%:
    ABOT’s 9.5 ft. x 8.5 ft. space requirement replaces 5-8 manual processing stations for box opening and the additional conveyor required.
  • End-to-End Automation:
    Allows the operation to automate the entire process from receiving to Goods To Operator (GTO) systems, ensuring seamless, accurate receiving to shipping processes.
  • Eliminate Corrugate:
    Reduce corrugate waste within the facility, minimizing cleanup efforts and expensive trash removal equipment (conveyor systems) costs.
  • Ergonomic and Safety Benefits:
    Manual box opening is ergonomically repetitive, demanding and prone to injuries. ABOT eliminates these risks, improving worker safety.
  • Work Retention:
    Worker retention is very low for manual box opening because it is not a desirable job and highly inefficient.

WHAT ARE THE KEY FEATURES OF ABOT AUTOMATED BOX OPENING THAT IMPROVE OPERATIONS?

  • Advanced LiDAR Imaging:
    Utilizes Point Cloud technology to precisely measure and size incoming boxes, automatically programming exact cut contours, specifically on slightly damaged boxes that still need to be opened with automation.
    • No Batch Restrictions: Boxes can be fed in any size order or mix, enhancing rate efficiency.
    • Opens Mis-shaped or Damaged Cases: Master Cases & Boxes are designed to protect inner pack product and by nature get damaged doing so, ABOT Precision LiDAR Imaging recognizes these anomalies and easily opens damaged cases.
    • High Volume Capability: Opens up to 1,050 boxes per hour, the highest volume in the industry.
  • Autonomous Robotic System:
    Can be fed by self-aligning conveyor, Autonomous Mobile Robot, or manual induction.
  • Six-Axis Robot:
    Ensures precision and accuracy for all box sizes with advanced learning and data capture through AI modules and can be easily updates with latest advancements.
  • Precision and Accuracy
    • Servo Clamping Box Stabilizer: Maintains box stability during cutting, ensuring structural integrity.
    • Advanced Cameras: Provide precise box opening with real-time data capture.
  • Ease of Operation and Maintenance
    • Large Integrated Touch Screen HMI: 21” x 18” for easy operation and management.
    • Automatic Blade Changing: Touchless blade change and Tool changers inside housing for ultimate operator safety and zero operational downtime.
    • Compact Footprint: 110” x 124” footprint, the lowest in the industry.
  • Handles boxes from:
    Handles boxes from:
    • 8” L x 6” W x 2.5” H to 30” L x 23” W x 25” H
    • Oversized options up to 40” L available.
  • Real-Time Diagnostics
    • 24/7 video monitoring for remote diagnostics and management, ensuring continuous operation and preventative maintenance schedule.

Innovation Leadership in Warehouse Automation

The ABOT Automated Box Opening system and engineering team is at the forefront of innovation in warehouse automation, offering:
Application Design Team:
Provide custom solutions with standard product components to support existing automation or development for new systems design and implementation.
Mobility and Flexibility:
Quick to install, can service multiple locations, and support reconfigurations.
Enhanced Productivity:
Produces 5 times the throughput of manual stations while less than half the space.

Maximize Efficiency and Safety with ABOT Automated Box Opening

Transform your warehouse operations by adopting the most advanced automated box opening technology available.
The ABOT system is designed to optimize your workflow, reduce operational costs, and enhance worker safety, while integrating with automated induction and decant automation after boxes are opened and de-lided.

Discover how ABOT Automated Box Opening can revolutionize your warehouse today.

Quick Links

Location

DAC Robotics 10949 E. Crystal Falls Parkway, Leander, TX

Contact Us

  • Phone: 512-528-9501
  • Email: MHSales@DACrobotics.com

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